Electrovert Reflow Soldering Features

Electrovert OmniES 7 Reflow Soldering Oven

Barcode Scanning System

The barcode scanning system offers the ability to maximize productivity, process control, and traceability with an advanced set of features. The user-friendly integrated software includes special features including automated recipe changeover, barcode association, barcode message formatting, and data collection. The barcode scanning feature is available for single and dual lane conveyors, and is also field-upgradable.

Closed Loop Nitrogen Control

Electrovert’s closed-loop nitrogen control feature provides an automatic approach to maintaining and controlling PPM levels within the reflow zones. Closed-loop nitrogen control has the potential to significantly reduce nitrogen consumption, especially in high-mix low-volume production environments.


A full range of conveyor features offer complete product and process flexibility supporting production throughput requirements.  The range of features includes mesh belt conveyor, pin chain conveyor, and pin and mesh combinations.  The precision center board support is synchronized with the pin chain and includes computer-controlled width positioning. It is auto-height retractable, and includes park features. 

The optional SMEMA 35 mm Dual Track Dual Lane conveyor system provides increased throughput capability.  The dual lanes have independent speed control and allow complete flexibility for high-throughput applications.


The air flow dynamics within the cooling chambers are outside and away from the process area for dripless cooling.  Each zone of the cooling chamber has independent access capability for ease of maintenance.  The patented diffuser plate eliminates the potential for liquid build-up that may drip into the process area.  All design aspects of the cooling section are focused on reducing and simplifying the maintenance process.

The cooling features are designed to provide complete process performance and flexibility.  Cooling for a nitrogen process is available in topside cooling, bottom side cooling, or a combination of top and bottom for maximum cooling requirements.

Intelligent Flux Control

Intelligent flux control is a patented multi-stage flux collection system that significantly reduces maintenance in the process area.  Integrated features including self-clean, alarm-based notifications, and a multi-unit design provide effective and efficient flux collection.  The collection system is easy to access and enables maintenance without interrupting production.

OmniCheck Process Monitoring

The OmniCheck process monitoring system delivers cost-effective, continuous verification of process temperatures and conveyor speed. OmniCheck offers redundancy to the OmniMax/ES standard control system and is 100% integrated into the machine software. Thermal sensors are placed in close proximity to the board assemblies for each heating and cooling zone. OmniCheck data is compatible with the machine standard data logging for product traceability and verification requirements.

Other Value-added Features

  • UPS
  • Independent high temperature safety circuit
  • External cooling
  • Light Tower
  • External Chillers
  • Calibrated lead-free QA test vehicle

Process Chamber Environment

The OmniMax/ES series reflow are designed for process flexibility. All systems are available for reflow soldering in air or nitrogen. OmniMax/ES series ovens are ‘nitrogen capable and ready’. Converting from air to nitrogen is available as a field upgrade (consult with factory so that the serial # and configuration can be verified for compatibility).

Special Reflow Soldering and Curing Applications

In today’s business environment it is important to partner with suppliers who are willing to work on special applications and are committed to providing process solutions.  Contact Electrovert if you have a special product or application and are interested in finding a specialized solution.