As the complexity of PCB assemblies continues to increase, many electronics assemblers are seeking a solution in a wave soldering system. The types of complexities encountered may include the following:

• Need to increase topside hole fill on difficult-to-solder PCBs;

• Multiple heavy ground planes with poor thermal relief;

• High-mass multilayer PCBs;

• Thick pallets;

• Selective pallets;

• OSP finishes on PCBs that have been double-sided reflowed;

• Increased throughput in lead-free applications.

Electrovert has developed solutions to lead-free soldering issues in demanding production environments:

UltraFill™ Nozzle technology (patented)

• Improves soldering results with lead-free alloys;

• Nozzle placement increases wave contact time;

• Increases hole fill and top-side fillets;

• Reduced bridges or solder shorts via Lambda wave exit characteristics;

• Easy switching between air and nitrogen environments

DwellMax™ Plus (patented):

• Wide chip wave designed for difficult to solder assemblies;

• Includes nitrogen tunnel over solder pot;

• Nozzle design increases production throughput capability;

• Nozzle design reduces defects and improves topside hole fill at faster conveyor speeds;

• Significant cost savings through reduced dross and longer intervals between maintenance.

FloLift™ Technology:

• Increases upward force of wave as the PCB is traveling over the wave;

• Improves topside hole fill;

• Software and recipe controlled.

Nitrogen Tunnel (Short and Full Tunnel)

• Available with UltraFill nozzle;

• Nitrogen tunnel standard with DwellMax Plus;

• Significant cost savings through reduced dross and longer intervals between maintenance;

• Improved wetting in nitrogen tunnel;

• Available with an optional Oxygen analyzer;

• Available as a field upgrade (check with the factory with serial # for configuration and compatibility verification).

Other Advantages of Electrovert Wave Soldering:

• All new wave systems come with a lifetime warranty on the solder pot casting (applies to original owner).

• Multiple preheat configurations available (all preheat types field upgradable)

• Multiple fluxing configurations (ServoSpray™, ServoJet™, OA ServoJet™, ServoSonic™ and Foam Fluxer).

Wave Soldering Machines:
DeltaX Wave Solder | Electra Wave Solder 
VectraElite Wave Solder | VectraES Wave Solder