Electronic Assembly Printers
Momentum II Elite Stencil Printer
The Momentum II Elite stencil printer is the top-performer of the Momentum series, boasting the highest throughput and shortest cycle times of all. Its vision system is driven by servos for speed, and it’s configured with a highly-efficient triple track rail system that saves cycle time by buffering PCBs inside the machine. New features enable improvement in productivity, yield, versatility, and ease of use.
The EdgeLoc system uses a side snugging technique that removes the need for top clamps which interfere with the PCB to stencil contact. The result is optimal gasketing and more volumetrically consistent edge-to-edge prints. Choose the robust EdgeLoc II with side only clamping or EdgeLoc+ which can change between edge and top clamping.
MPM’s Adjustable Stencil Shelf provides the flexibility to handle all stencil sizes with a simple adjustment of the shelf. The robust design provides better stability on all stencil sizes.
New quick release squeegee blades make changing blades quick and easy with no tools required. It takes less than 30 seconds to change the blade. Momentum II offers an advanced print head featuring a high precision load cell with closed loop pressure control for precise and consistent squeegee force.
The MPM patented Vision and Inspection system is a cost-effective, printer-based method to verify print and paste deposit results. The system is flexible enough to handle the complete rage of today’s most challenging components.
Dispense for standard cartridges or choose the new patent-pending jar dispenser. Paste is released in precise, measured amounts across the stencil in a clean, uniform bead. Deposition volumes, frequency and placement are user programmable.
The highly efficient triple track rail system features an input buffer, a central processing section, and an output buffer. A new board can be indexed into the machine and positioned next to the center-nest, readying to print, while the two others are being loaded and off loaded. Cycle time is shortened because boards don’t have to move single file through the printer.
Automatic Pin Placement is MPM’s patented tooling solution that uses the vision gantry to precisely place and remove tooling pins. The carousel holds 48 pins to match and support the largest board size. A standard grid for single sided boards or an exact pin placement for double sided boards can be developed.
MPM’s new paste management system provides innovative tools to improve yield and enable Industry 4.0 traceability. The system includes an industry-first paste temperature monitor, measured for proper paste viscosity and a roll height monitor that now measures both upper and lower limits. All data can be recorded for board traceability. It’s a non-contact solution that can automatically add more paste.
The MPM EnclosedFlow Print Head delivers uniform aperture filling and superb printing performance especially for fine pitch devices. It also provides substantial saving on solder paste over squeegee blade printing - in excess of 50% over blades for dramatically fast ROI.
Camalot Inside consists of two dispense pumps integrated into one printing machine. Camalot Inside provides ultimate flexibility, allowing the dispensing of two different materials, or the same material (doubling dispense throughput speed) with two needle sizes to easily administer multiple dot sizes.
RapidClean is a high-speed stencil solvent cleaning innovation that slashes cycle time and improves stencil cleaning performance, especially for fine-pitch. RapidClean reduces 3 wipe strokes to 2 and cuts cycle time by 5 – 6 seconds per print cycle over the standard wiper; and because fewer cleaning cycles are required, RapidClean can save up to $10K USD per annum in paper savings per printer.
Easy to learn and use for the average operator, MPM’s Benchmark software is powerful yet intuitive, and facilitates rapid setup, assists with operational tasks, and makes changeover quick and easy. The software has been upgraded to Windows 10 and new production tools and new Quickstart programming to make it even easier to use.
Overview
The MPM Momentum II stencil printer is a proven, highly productive printer platform with industry leading accuracy and repeatability (certified by third party). Enhanced technologies provide further improvement around machine productivity, yield, ease of use, and flexibility.
The Momentum II Elite stencil printer is the top-performer of the Momentum series, boasting the highest throughput and shortest cycle times of all. Its vision system is driven by servos for speed, and it’s configured with a highly-efficient triple track rail system that saves cycle time by buffering PCBs inside the machine. A new board is indexed into the machine and positioned next to the center nest, readying to print, while other boards are being loaded and offloaded.
The Momentum II is designed for high throughput and accuracy. MPM’s rigid frame is welded for low vibrations and major assemblies are driven by precision ball screws. This allows for higher repeatability and greater reliability over time.
Momentum II has an advanced print head featuring a high precision load cell with closed loop pressure control for precise and consistent squeegee force. Tighter performance tolerances mean consistent repeatability with higher yield.
Featured Technology and Benefits
The Momentum II Elite is intended for high-volume applications. The Momentum II Elite, with its triple track conveyor rails and servo drive motors, provides the greatest throughput capability of the Momentum II series, making it the ideal printer for high volume, high mix assembly lines.
Alignment repeatability of ±11 microns @ 6 sigma, Cpk ≥2 and wet Print accuracy of 20µm@6σ, Cpk ≥ 2, with 6σ capability designed in and independently verified. The MPM Momentum series printers are fast, precise, and highly reliable, with performance unmatched by any other printer in their class.
A highly efficient triple track rail system featuring an input buffer, a central processing section, and an output buffer. A new board can be indexed into the machine and positionednext to the centernest, readying to print, while the two others are being loaded and off loaded. Cycle time is
shortened because boards don’t have to move single file through the printer. Instead of one board at a time linear processing, cycle time can be shaved by buffering PCBs inside the machine.
With triple track processing, cycle time is shortened because boards need not move single-file through the printer. A new board can be indexed into the machine and positioned next to the center nest, readying to print, while the two others are being loaded and offloaded.
Easy to learn and use for the average operator, MPM’s Benchmark software is powerful yet intuitive, and facilitates rapid setup, assists with operational tasks, and makes changeover quick and easy. The software has been upgraded to Windows 10 and new production tools and new Quickstart programming to make it even easier to use.
AccuCheck Print Capability Verification allows the printer to measure its own print capability. Users can verify the machine’s capability at any time or continuously on their own products. AccuCheck measures the actual print deposit position versus the target pad to determine a measured print offset. It is an inexpensive, reliable method of obtaining machine quality and process capability information to ensure repeatable results and optimum printing performance.
Dispense for standard cartridges or choose the new patent-pending jar dispenser. Paste is released in precise, measured amounts across the stencil in a clean, uniform bead. Deposition volumes, frequency and placement are user programmable.
Automatic Pin Placement is MPM’s patented tooling solution that uses the vision gantry to precisely place and remove tooling pins. The carousel holds 48 pins to match and support the largest board size. A standard grid for single sided boards or an exact pin placement for double sided boards can be developed.
Only ITW EAE, with industry-leading core competencies in printer AND dispenser technologies, can bring both together to the customer’s advantage. Camalot Inside consists of two dispense pumps integrated into one printing machine. Camalot Inside provides ultimate flexibility, allowing the dispensing of two different materials, or the same material (doubling dispense throughput speed) with two needle sizes to easily administer multiple dot sizes.
The EdgeLoc system uses a side snugging technique that removes the need for top clamps which interfere with the PCB to stencil contact. The result is optimal gasketing and more volumetrically consistent edge-to-edge prints. Choose the robust EdgeLoc II with side only clamping or EdgeLoc+ which can change between edge and top clamping;
The EnclosedFlow print head offers significant process and cost advantages over printing with metal squeegee blades, particularly for fine-feature printing. Solder paste is held within an enclosed chamber, and is directly pressurized during the print stroke to provide uniform and complete aperture filling for the full range of aperture sizes and fill types.
The EnclosedFlow print head delivers superior volume/yield on fine pitch pads. Print fine pitch features such as 01005s and 0.3 mm pitch CSPs with up to 50% greater volume and 25% lower deviation that squeegee blades. The EnclosedFlow print head ensures optimal aperture filling for fine pitch devices and crisp uniform printing with less waste.
NEW The High Flow Venturi System with closed-loop control represents a major advancement, blending digital programmability with exceptional flexibility and simplicity in setup. Its precise programmability, adaptability to different substrate thicknesses, and focus on maintaining quality consistency make it an invaluable asset for boosting productivity and yield.
MPM’s patented printe rbased Vision and Inspection system is a cost-effective way to verify print and paste deposit results. It is flexible enough to handle the complete range of today’s most challenging components. This system measures the amount of paste covering the target pad and compares it with the required coverage. 2D inspection is integrated directly into the stencil printer to provide an immediate source of data.
MPM’s OpenApps is an open architecture source code which provides the capability of developing custom interfaces in support of Industry 4.0 initiatives and communication with Manufacturing Execution Systems (MES). ITW EAE is the first SMT company to offer open software architecture.
The paste height monitor is a robust solution that allows the user to monitor the paste roll size on the front squeegee blade during a print stroke.
Temperature monitoring ensures proper paste viscosity to avoid bridging and voiding. MPM patent- pending paste temperature monitor allows paste to be measured in the cartridge or on the stencil.
The PrinTrack feature adds traceability, data harvesting, and reporting to your printing process. With PrinTrack, you always have an easy access to a comprehensive history, detailing:
- How your product was printed
- When it was printed
- The process parameters used to print the board
- All pertinent information that can be used to track products or troubleshoot the process if needed.
A flexible web reporting interface can be user-configured to produce traceability reports.
New quick release squeegee blades make changing blades quick and easy with no tools required. It takes less than 30 seconds to change the blade.
The RapidClean stencil cleaner is a high-speed stencil cleaning solution that improves cleaning performance and cuts cycle time. The RapidClean stencil cleaner provides precise wet/dry wipe transition and exceptional cleaning results with its paper over plenum design, venture vacuum, and patented roller solvent bar delivery system.
Built on our patented optics technology, RapidView system delivers high-speed 2D inspection with device-level SPC reporting. RapidView inspection is up to three and half times faster than our standard system, can increase Field of View (FOE) 4x, and can work in conjunction with our GerberEZ Teach system.
SPI Print Optimizer brings your Solder Paste Inspection (SPI) machine into communication with your MPM printer through a specially-developed common interface. When the SPI machine ‘sees’ X, Y and theta offset problems on a just-printed PCB, it analyzes the data virtually instantly and gives the printer instructions to correct those offsets, automatically, and ‘on the fly’.
Pin location can now be verified with bottom side image whether placing pins automatically or manually.